Qa matrix for quality characteristics based on process survey possibility qa matrix updation based on defects occurred step2 survey of process. Autonomous maintenance jishu hozen refers to tpm activities that involve operators in maintaining their own equipment, independent of the maintenance department. It stands for production, quality, cost, delivery, safety, morale, and environment. A study on jishuhozen jh pillar implementation in a process industry. Tpm includes improvement, autonomous maintenance, quality maintenance etc.
To receive this free download, enter your email address below and click the. Problems cannot be clearly seen when the work place is unorganized. Jishu hozen implementation the tpm club india, cii acknowledges the contribution of all the following. Please freely utilize my free download illustration. Like jishu hozen, keikaku hozen starts with tagging and removal of tags to ensure. Stabilization of bottleneck machine through jishu hozen. Jishu hozen autonomous maintenance hinshitsu hozen quality maintenance, to ensure that the plant is in perfect. Set conditions for zero defects aimed at equipment. The goals of the program are to prevent equipment deterioration, restore equipment.
Step mechanical equipment case 1 initial cleanup cleaning and inspection 2 countermeasures for contamination sources and hardtoaccess areas 3 preparation of tentative standards for jishuhozen 4 general inspection 5 autonomous inspection 6 standardization 7 thorough implementation of selfmanagement. Startup loss the availability of the machine can be calculated as. Smaller losses may only require a design tweak or slight alteration to a process, but big losses should be addressed by a small team of. Office tpm can eliminate the lodes on line for no material and logistics. Decide frequency at which complete clean up will be. The last step for a successful implementation of autonomous maintenance is to finalize all provisional standards and establish a process for autonomous maintenance. Workshop on strategic process for operators involvement in. Step 1 announcement by management to all about tpm introduction in. Tpm pillarseight pillars of total productive maintenance. Kaizen and jishu hozen are used to enhance the overall equipment.
Total productive maintenance tpm methodology is a proven approach to. This manual is the first in the sequence of others to come, covering planned maintenance quality maintenance office tpm, and safety. Autonomous maintenance jishu hozen powerpoint flevy. Approach to enhance overall equipment performance the following steps. The goal of 5s is to create a work environment that is clean and wellorganized.
Effective implementation of planned maintenance in a gas. Step 4 establishing the tpm working system and target. Trainers selected from supervisors and operators to conduct the training on jh for operators. Activities which should be done in each step for the effective implementation of planned maintenance are. Also think of challenging level to which you can take this movement. Pillar 2 jishu hozen autonomous maintenance this pillar is geared towards developing operators to. Establishment of a system for improving the efficiency of the production department pursuit of improvement of efficiency in the production department 7. Step 4 address losses once a problem is identified, its time to find a solution. Autonomous maintenance jishu hozen jh step 1 to 3 make operators familiar with the equipment to enable them to preventeliminate forced deterioration by maintaining their basic condition. Tpm training textbook japan institute of plant maintenance. In recent years, a remarkable improvement has taken place in the maintenance management of physical assets and productive systems to reduce the wastage of energy and resources. Conduct initial cleaning and inspection one point lesson step 2. Planned maintenance keikaku hozen, one of the pillars of tpm is implemented for systematic maintenance planning of the equipment, to achieve the.
Please fill out the form below and send it by email in pdf format, etc. Jishu hozen concept click here to request your copy of operator care part 2 erich scheller, cmrp, is a principal consultant at life cycle engineering with extensive experience in design, construction, maintenance and varying manufacturing environments. As these are supportive functions, making them understand and apply the principles of lean in their own. The nanual roadmap is optimized to provide an incremental, stepbystep approach to implementing tpm. Outline of the 12 steps of tpm development program. A study of total productive maintenance implementation in manufacturing industry for generating greater profits. At 3rd step, mc stoppage for changeovers can be used for doing any checkings required with the machine in a stopped condition. Each areawork station of power plant is benchmarked and. Jishuhozen means activities of the operator that uses maintenance to personally conduct.
Autonomous maintenance jishu hozen refers to tpm activities that involve. Now each area is benchmarked and fix up a target for achievement. Step 2 counter measures on abnormalities and making hard clita easy. An introduction to total productive maintenance tpm.
Activities to be implemented as the 4th step in jishuhozen, designed to foster operators really skillful in equipment operations improvement. Step 4 establishing the tpm working sys tem and target. Stage 4 institutionalising stage by all their activities one would has reached maturity stage. To improve productivity, efficiency in the administrative functions and identify and. Taking tpm to the administrative functions is the next logical step in the total productive maintenance program so as to have the whole organization speaking from the same page. An introduction to total productive maintenance faculty. This video cover first part of autonomous maintenance in which we discussed about introduction to am, use of am and 7 basic types of abnormalities. Improvement process deployment of jishu hozen 1920 march 2020. Furthermore, mobility work is also an online community, allowing you.
At third stage, we must consider which machine of stopped for the lowest. Publication date 20180801 usage attributionnoncommercialnoderivs 4. So i ask next question, why do you have in process and final inspection. By avijit biswas 10 jishu hozen management index 1. Introduction to autonomous maintenance 1 jishu hozen. Jishu hozen step 1 free download as powerpoint presentation.
Furthermore, it is possible to expand an fms step by step in various stages over a period of time. Tpm a key strategy for productivity improvement in process industry 3 journal of engineering science and technology february 2011, vol. By avijit biswas 1 aim of total productive maintenance tpm 2. Hozen when translated to english means preservation, integrity or conservation. Establishing a corporate culture that will maximize production system effectiveness, 2. Jishuhozen step method, diagnosis, and approval certificates 7. Bengaluru autonomous maintenance is the most important pillar in tpm journey and it is a teambased approach to maintenance activities and part of a total productive maintenance. To maintain integrity of quality state of % non defectives condition setting. Step mechanical equipment case 1 initial cleanup cleaning and inspection 2 countermeasures for contamination sources and hardtoaccess areas 3 preparation of tentative standards for jishuhozen 4 general inspection 5 autonomous inspection 6 standardization 7 thorough implementation of selfmanagement 2. Thorough implementation of seiri and seiton is the first step of making a good. Jishu loosely translated, means independence, autonomy. Step of jishuhozen activities japanese gemba kaizen web.
Role of operation and maintenance in jishuhozen activities. Total employee involvement is the foundation of any successful tpm program. Scribd is the worlds largest social reading and publishing site. Jh step 4 develop equipment competent operators by improving their equipment related technical knowledge and trouble shooing skills to measure and restore deterioration on the equipments. When committees are set up it should take care of all those needs. Initial stages machines are more and manpower is less, so the help of commercial departments can be taken, for this 2. Office tpm supports the plant, initially in doing jishu hozen of the machines after getting training of jishu hozen, as in jishu hozen at the 1. Keikaku hozens stepup activity on their model line in order to establish a keikaku hozen system.